GWT-GLOBAL WELL TECH LIMITED
Small batch electronics manufacturing with circuit board assembly services
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Small batch electronics manufacturing with circuit board assembly services
As electronics continue to evolve across industries, more businesses are realizing the increased need for rapid hardware development. To remain competitive and relevant, companies are constantly improving and innovating new products, and that means going through product development and releases much faster than usual.It turns out that more businesses are opting to outsource small batch runs instead of going for full mass production.
At the heart of every electronic device is a PCB,GWT provide the small batch electronics manufacturing for many years,We got rich experiences with the circuit board assembly services.
*The advantages of small batch electronics manufacturing
1.Cost Effective
Enterprises used to preparing for mass production runs may be hesitant towards changes to smaller batches. But it makes no sense to produce more than you need for the sake of familiarity. While the cost per board may decrease significantly, it is overshadowed by the number of ‘useful’ boards. It doesn’t make sense to produce hundreds of thousands of boards in one go if you only intend to sell a few hundred a month. This is especially true if the design is still a work in progress or long-term storage may be a costly expense. With intense competition, fickle markets and growing demands for new technology (just look at smartphones), it makes less and less sense to go for mass production.
2.Fast Turnaround
It’s just common sense that smaller batches take less time to produce. This is true for both preparation and during the actual assembly run. If batches are small enough, failure rates become less of an issue since the low number of failed boards doesn’t justify meticulous test runs and design modifications to iron out sources of defects, which would otherwise be incredibly costly on a mass-production scale. This is where the expertise and flexibility of an agile manufacturer comes in. The quality engineers and repair technicians deal with enough variety that such problems are familiar and can be resolved efficiently and easily. This is ideal when the time to market is of absolute paramount importance and improved versions are in the works.
3.Quality Final Product
By adopting a small batch product release model, development teams can work directly on customer feedback from earlier releases to improve later versions. Just as software constantly needs patching and updating, hardware can also benefit from some tweaks and changes here and there. More businesses, especially startups and crowdfunding projects, who strongly rely on reactivity with its supporters, benefit from this style of development, which ultimately results in a superior product tailored to the target market.
By outsourcing the entire hardware build to a third party, your team can focus on preparing for the next big release while reducing overhead costs.
*Small batch service
Our small batch production possibilities range from prototype construction to small batch production and series production.
With distinctive customer orientation, many years of experience as well as professional consulting and conception, we offer an all-round service in the field of electronics manufacturing.
In addition to the latest SMD production technology, we manufacture using conventional THT (through-hole technology), for example for special designs, and also offer complete device production and control cabinet construction.
Although the process for building circuit board is essentially the same, there can be significant variance between CMs. For example, many CMs may rely on skilled technicians for various stages of the process. While experienced professionals do create good work, all technicians do not have the same level of expertise. Sometimes relying on just a few individuals can backfire.
Today, the leading CMs are making their PCBA manufacturing operations smarter. This is accomplished by leveraging automation and robotics to make sure that board assemblies are repeatable and meet the quality level required for the design. Additionally, software control can eliminate human error and provide monitoring and traceability capabilities often required to meet quality management system standards.
*Guidelines to Optimize Your Small Batch PCBA Process
1.Choose a CM that is committed to high-quality.
2.Ensure your CM is experienced in building boards to meet the highest IPC classification standards.
3.Choose a CM that is experienced at HMLV manufacturing.
4.Choose a CM that leverages software and robotics to ensure repeatable high-quality results.
5.Make sure your CM’s process is documented and traceable.
